Clean Surface Before Repair

Step 1

Clean both sides with soap and water... or even better, use Scuff Magic. Dry off with a clean cloth or compressed air.

Step 2

Spray on 1000 Super Clean Plastic Cleaner, let it soak in for a few seconds, then wipe off while wet with a clean, lint free cloth. Wipe in one direction to avoid spreading contaminants back over the clean area.

Align Damage

If the plastic is distorted, heat with 6500VT high temp heat gun and reshape the distorted area. When heating plastic, it is important that the plastic be heated all the way through. Hold the heat gun on the area until the opposite side of the plastic is uncomfortable to the touch. Once heated, force the plastic back into position with a block of wood or other tool, then cool the area with a clean wet cloth.

Thermoset urethanes have a "memory" that will often cause them to go back to their original position if held under a heat lamp or in a heated spray booth.

If the part is cut or torn to the edge, align the outer surface with aluminum body tape and begin the repair process on the backside. By aligning the outer surface, you minimize the amount of filler required later to restore the profile to the part.

Products Used For This Repair

1020
Scuff Magic Prep Soap

$ 18.55

1000-A
Super Clean (aerosol)

$ 12.95

6500VT
Variable Temp. Heat Gun

$ 139.95

6481-1
1 inch Aluminum body Tape

$ 41.95